CAD Software
As discussed in our design capabilities, we use SolidWorks and Pro/ENGINEER mechanical design softwares to create 3D solid models which can be fabricated with the stereolithography process. Both packages produce very good .stl files which are required for rapid prototyping. If you do not have 3D solid modeling capabilities, we can assist you by taking your sketches or 2D drawings and creating solids from "scratch," or we can convert your point data or surfaces into solid models.

If you have a solid modeling package listed below, but are unsure how to create the necessary .stl file(s), click on the name of your package for details. A step-by-step procedure for creating the .stl files, a reference to additional "modules" required (if any), and applicable tips or tricks for creating the "best" .stl files will be provided. If we haven't listed your software package, please contact us and we will work with you to determine the proper procedure - then we will add it to our list. Click the company logos for a link to their site.

 


 

 

 

AutoCAD

 Creating .stl files
Requires:
Basic Module only
Procedures:
  1. Open the appropriate part 
  2. Click File / Export
  3. In the Export Data dialog box, enter a file name
  4. Under Save As type, select Lithography (*.stl), then choose Save
  5. Select one or more solid objects. All objects must have their X, Y, and Z coordinates greater that zero
Tips and Tricks:
Command line: STLOUT

System Variables: FACETRES controls the resolution. (10 works well.)

STL file sizes of 1 MB are a good target.

 

SolidWorks 2001

 Creating .stl files
Requires:
Basic Module only
Procedures:
  1. Open appropriate part.
  2. Select File menu, Save As.
  3. Under Save as type, select Stl Files (*.stl).
  4. Enter or verify File name.
  5. Click Save button.
  6. A summary window will pop up indicating the # of Triangles, File Size, File Format, and file name.
  7. Click Yes button
Tips and Tricks:
STL files can be created in Part mode or Assembly mode. If you wish to create an STL file of an assembly, there is a check box under Options in the Save As dialog box to save the assembly as one STL file or individually.

STL file sizes of approximately 1 MB seem to work well.

If the STL file size is significantly larger than 1 MB, your can return to the Save As / STL / Options dialog box and adjust the Total Quality and Detail Quality slider bars and iterate until the desired file size is obtained.

 

 

Pro/E

 Creating .stl files
Requires:
Basic Module only
Procedures:
  1. Load desired part.
  2. Select Interface from PART Menu.
  3. Select Export.
  4. Select SLA.
  5. If in assembly mode, Select part(s) for processing by clicking on each.
  6. Select Chord Height from SLA Menu.
  7. Enter “0” for Chord Height Value (will be replaced with minimum acceptable value)
  8. Select Output from the SLA Menu.
  9. Select Default from the "Get Coord S" Menu (behind the "Get Select" Menu).
  10. Enter file name or select default name shown in [brackets].
  11. If portions of part are constructed outside the positive octant you

  12. will receive a message "Some points have non-positive coordinates. Continue?"
    Type "Y" and Enter.
  13. Tessellated part will be displayed -Select Quit Window to remove.
Tips and Tricks:
STL files can be created in either part or assembly modes. Creating STL files in assembly mode allows multiple parts to be built as a single component. 

Pro/ENGINEER produces very robust STL files - We've yet to have problems with them.

 

Rhinoceros

 Creating .stl files
Requires:
Basic Module only
Procedures:
1.  From the File menu, click Save As

2.  Or, from the file menu, click Export Selected

3.  In the Save As Type box, select STL

4.  Click Save

5.  Select Binary STL file

Tips and Tricks:
Rhino has detailed instructions on export diagnostics in the help file on STL import/export. Though Rhino can accept a “loose” model and export an STL from it, RP systems must have a “watertight” or closed polygon mesh object.
 

 

 

Unigraphics

 Creating .stl files
Requires:
Basic Module only
Procedures:
1.  Click File, Export, Rapid Prototyping

2.  Set Output Type to Binary

3.  Set Triangle Tolerance to .0025

4.  Set Adjacency Tolerance to .12

5.  Set Auto Normal Gen to On

6.  Set Normal Display to Off

7.  Set Triangle Display to On

 

Tips and Tricks:
 
 

 

SDRC – IDEAS

 Creating .stl files
Requires:
Basic Module only
Procedures:
  1. Open model file with appropriate part
  2. Click File / Export 
  3. Click Rapid Prototype file and click OK
  4. Click on the part
  5. The Create Prototype dialog box will appear 
 a. Choose prototype device(3D systems SLA 3500)

 b. Choose part positioning (XYZ) (centered, origin, current)

 Default or 0,0,0

 c. Choose output file name

 d. Accept absolute facet deviation- .000395

 e. Choose output file type - Binary

  1. Click OK, and your file will be created.
Tips and Tricks:
STL file sizes of approximately 1 MB seem to work well. If the STL file size is significantly larger than 1 MB, your can return to the File / Export dialog box and adjust the facet deviation and iterate until the desired file size is obtained.

 

 Thanks to John Barnes, a designer at Hamilton Beach/Proctor Silex for this information
 

 

 

CADKEY 19

 Creating .stl files
Requires:
Basic Module only
Procedures:
Click File, Export

Select STL

Tips and Tricks:
There are currently no options for saving STL files
 
 

SolidEDGE

 Creating .stl files
Requires:
Basic Module only
Procedures:
1.  Open appropriate part.

2.  Select File menu, Save As.

3.  Under Save as type, select STL Files (*.stl).

4.  Enter or verify File name.

5.  Click “Options”

6.  Set conversion Tolerance to Inches

7.  Click “Save”

 

Tips and Tricks:
 

IronCAD

 Creating .stl files
Requires:
Basic Module only
Procedures:
1.  Right Click on the part

2.  Click Part Properties, Rendering

3.  Set Facet Surface Smoothing to 150

4.  Select File menu, Save As.

5.  Under Save as type, select Stl Files (*.stl).

6.  Click Save button.

Tips and Tricks:
 

 

 

Think3

 Creating .stl files
Requires:
Basic Module only
Procedures:
1.  Open appropriate part.

2.  Select File menu, Save As.

3.  Under Save as type, select Stl Files (*.stl).

4.  Enter or verify File name.

5.  Click Save button.

Tips and Tricks: